Heavy-Duty 6- Stage 600mm Wire Drawing Machine (125 HP)
The 6-Stage 600 mm Continuous Wire Drawing Machine by Indian Wire Product is a high-performance industrial wire reduction plant engineered for heavy-duty metal processing operations. Designed specifically for continuous, multi-pass cold drawing, this machine efficiently reduces 5.5 mm inlet wire rod down to 2.5 mm outlet wire diameter in a single continuous operational sequence. Delivering an optimum daily output yield of up to 4,000 kg (4 Tons) per day, it is an ideal solution for manufacturing high-tensile binding wire, nail wire, mesh wire, and industrial steel wire products worldwide.
Powered by a high-torque 125 HP (93.25 kW) main motor drive coupled with an advanced Siemens Star-Delta electrical control panel, this 3-Ton heavy cast frame machine guarantees smooth mechanical reduction, low thermal friction, and energy-efficient continuous duty cycles.
Technical Specifications
| Feature / Parameter | Technical Specification | Engineering & Operational Notes |
|---|---|---|
| Model / Type | 6-Stage 600 mm Wire Drawing Machine | Continuous Bull Block / Multi-Pass Series |
| Manufacturer | Indian Wire Product | Rajkot, Gujarat, India |
| Capstan Block Diameter | 600 mm (24 inches) | 6 Independent Heavy-Duty Drawing Drums |
| Inlet Wire Diameter Capacity | 5.5 mm Max | SAE 1008 / Low Carbon / MS Wire Rod |
| Outlet Wire Diameter Capacity | 2.5 mm Min | Uniform Smooth Finish Drawn Wire |
| Daily Production Capacity | Up to 4,000 kg / Day (4 Tons) | Based on standard 8-hour shift duty cycle |
| Main Drive Power | 125 HP / 93.25 kW | 3-Phase Industrial Electric Motor Drive |
| Electrical Panel Gear | Siemens Star-Delta Starter | Heavy-Duty Siemens Industrial Switchgear |
| Net Machine Weight | Approx. 3,000 kg (3 Metric Tons) | Solid Vibration-Absorbing Steel Frame |
| Harmonized System (HS) Code | 8463 | Machine Tools for Drawing Wire without Material Removal |
Key Performance Advantages & Engineering Highlights
Multi-Stage Reduction Efficiency:
Features 6 sequential 600 mm capstan blocks designed to execute precise gauge reduction from 5.5 mm down to 2.5 mm without wire breakage or surface scoring.
High Production Yield:
Delivers continuous output capacity of up to 4,000 kg per 8-hour shift (4 Tons/Day), maximizing plant throughput and reducing per-ton operational costs.
High-Torque 125 HP Drive:
Driven by a heavy-duty 125 HP main electric drive system engineered to handle high initial drawing torque on high-carbon and low-carbon wire rods.
Siemens Star-Delta Control System:
Equipped with genuine Siemens industrial switchgear for soft motor starting, current surge protection, and stable multi-stage speed coordination.
Vibration-Absorbing Heavy Build:
Weighing approximately 3,000 kg (3 Tons), the heavy-duty cast frame absorbs high drawing stresses, extending tungsten carbide die life and maintaining precise wire alignment.
Industrial Applications
The 6-stage 600 mm wire drawing machine supplies raw material directly to downstream wire product manufacturing:
Commercial Pricing, Global Logistics & Service Coverage
List Price:
₹18,00,000 INR (Domestic India) / USD $20,000.00 (International Export). Electrical motor and control panel options configurable upon order.
Availability & Dispatch:
Built to Order / Export Ready (10–14 Business Days dispatch window).
Global Shipping & Packaging:
Standard seaworthy export packaging in heavy wooden crates or flat-rack container shipping via sea freight. Pre-cleared under customs HS Code 8463.
Warranty Coverage:
12-Month Limited Manufacturer Warranty covering main drive shafts, reduction gears, capstan drums, and structural frame components.
Doorstep Installation & Service:
Owner-led technical inspection, doorstep setup, machine alignment, operator training, and commissioning support available across India and international client facilities.
Frequently Asked Questions (FAQ)
The machine processes low-carbon wire rod (SAE 1006 / SAE 1008), mild steel (MS) wire rod, high-carbon steel wire rod, and galvanized wire rod from an initial 5.5 mm diameter down to 2.5 mm.
The standard mechanical base package is listed at USD $20,000.00 / ₹18,00,000 INR. The 125 HP motor drive and Siemens Star-Delta control panel can be customized or supplied completely integrated based on client regional voltage requirements (380V / 415V / 480V, 50/60 Hz).
The capstan blocks and die boxes support dry wire drawing soap powder (calcium or sodium-based lubricants) or continuous wet drawing fluid recirculation systems depending on client wire finish preferences.
Direct inquiries to Indian Wire Product via direct call/WhatsApp at +91 98250 62046 or email info@indianwireproduct.com.