Heavy-Duty Wire Stand (Wire Decoiler / Pay-Off Reel)
The Heavy-Duty Wire Stand (Decoiler / Pay-Off Stand) by Indian Wire Product is an essential industrial feeding accessory engineered for smooth, continuous, and tangle-free wire payoff into automatic wire nail making machines, wire drawing benches, and barbed wire plants. Built to support heavy industrial coils ranging from 200 kg up to 500+ kg, this wire stand eliminates sudden feed jerks, coil entanglements, and wire snapping, ensuring continuous 24/7 manufacturing without operator intervention or feed-line stoppages.
Constructed with a heavy-gauge structural steel chassis, reinforced central spindle, and heavy-duty thrust bearing base, the stand provides effortless rotation under maximum coil load. Equipped with an adjustable mechanical friction tension-brake mechanism, it prevents coil over-run during sudden machine stops, protecting the wire feed rollers, straightening units, and gripper dies from premature wear and misalignment.
Technical Specifications
| Parameter / Feature | Technical Specification Details | Technical & Engineering Notes |
|---|---|---|
| Model / Name | Heavy-Duty Wire Stand (Pay-Off Reel) | Essential Wire Nail Machine Accessory |
| Manufacturer | Indian Wire Product | Rajkot, Gujarat, India |
| Domestic Price (India) | ₹5,000/- | Ex-Works Rajkot (GST & freight extra) |
| Export Price (International) | USD $52.00 | FOB / Ex-Works International Terms |
| Coil Carrying Capacity | Up to 500 kg | Heavy structural load capability |
| Suitable Wire Types | HB Wire, MS Wire, GI Wire, Bright Drawn Wire | High-tensile and low-carbon coil compatibility |
| Processed Wire Diameter | 1.0 mm to 6.0 mm (S.W.G. 19 to 4) | Works across full wire nail machine ranges |
| Coil Inner Diameter (ID) | 300 mm – 550 mm (Adjustable) | Internal centering spider arms |
| Coil Outer Diameter (OD) | Up to 900 mm – 1100 mm | Large coil basket clearance |
| Bearing System | Heavy-Duty Tapered / Thrust Roller Bearings | Sealed grease-lubricated bearing hub |
| Tension Control | Adjustable Mechanical Friction Brake | Prevents wire overrun during sudden stops |
| Overall Structure | Fabricated Heavy MS Steel Plate & Channel | Non-flexing rigid base design |
| HS Tariff Classification | 8463 | Accessories for wire working machinery |
Key Technical Advantages & Engineering Features
Tangle-Free High-Speed Payoff:
Smooth rotating design delivers steady wire decoiling at speeds up to 500+ feet per minute, perfectly synchronizing with high-speed automatic nail presses.
Heavy Thrust Bearing Rotary Assembly:
Equipped with high-capacity tapered roller and thrust bearings that distribute multi-hundred-kilogram coil weight evenly for near-zero rotational resistance.
Adjustable Anti-Overrun Brake Mechanism:
Integrated mechanical drag tensioner prevents coil loosening, slack, or runaway inertia when the nail machine halts abruptly.
Adjustable Spider Arms / Coil Basket:
Expanding core fingers accommodate various coil inner diameters (ID from 300 mm to 550 mm), ensuring tight centering and wobble-free rotation.
Rigid Heavy-Base Construction:
Broad structural steel footprint resists tipping and vibration without requiring deep foundation bolting, saving floor setup time.
Global Logistics & Seaworthy Packaging:
Knock-down modular design allows compact ocean and road freight packing under Harmonized System Tariff Code 8466 / 8479 for instant customs clearance.
Industrial Applications & Plant Setup
The wire decoiler stand is an indispensable operational component across cold-heading and wire conversion industries:
Pricing, Shipping & Commercial Terms
Domestic Price (India):
₹5,000/- (Ex-Works Rajkot, plus applicable GST/Freight).
Export Price (International):
USD $52.00 (FOB Port / Ex-Works Terms).
Availability & Lead Time:
Ready Ex-Stock / 24–48 hours dispatch window.
Global Transport:
Shipped worldwide via express courier, LCL/FCL ocean container cargo. Packed flat in heavy-duty export corrugated packaging or wooden crates.
Warranty Coverage:
12-Month Limited Manufacturer Warranty on bearing hub assembly and structural frame.
Frequently Asked Questions (FAQ)
Feeding wire directly from a floor coil causes twisting, tangled loops, tension spikes, and wire slippage in the feeder. A rotating wire stand with tension control ensures smooth, straight, and unhindered wire delivery, dramatically extending the life of the machine’s feed rollers and cutting dies.
The domestic price is ₹5,000/- (Ex-Works Rajkot, GST & freight extra), and the international export price is USD $52.00.
Our standard heavy-duty model easily holds coils up to 500 kg with wobble-free rotation.
Yes. The inner support arms (spider prongs) are adjustable to securely lock coil inside diameters ranging from 300 mm to 550 mm, keeping the coil balanced on center during rotation.
The unit features an adjustable mechanical friction brake at the base of the spindle that provides gentle resistance, stopping coil inertia immediately when the nail machine feed cuts off.
Direct all inquiries to Indian Wire Product via Phone / WhatsApp at +91 98250 62046 or email info@indianwireproduct.com.